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1/2" required and 5" actual seems like more than might easily be taken out by adjustment? But if it can be adjusted, adjust it for certain. Are the teeth of the gears worn? Cracked? The rotation motor should just be a hydro motor that powers the gear box, as long as it does its thing and...

What's up with the gearbox that's in it? I replaced one on my versalift but it was I think $2800US? But when I needed to it was because it spit out the gears one day and was destroyed. Also the rotation motor went but that was at a separate time.