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Been there, hated that...straight pipe that is. Look for an Aero Turbine on e-bay, from what I've read they are great mufflers...I put one on my truck. You can get one with a resonator and without, mine sounds stock. Walker BTM mufflers have good reviews too. Cheap and they lower EGT's.

The 1/8" Diamond plate aluminum on my old box held up great to smacking it with wood. The non diamond plate dents. I paid like $250 for an 8' sheet on Andrews box.

You can do metal stakes that slide into the pockets, then attach aluminum sheets with bolts. Do some kinda spreader on top to keep them from flapping around, with a tarp top.