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Rog, I think you and I are describing similar things. I'm not exactly sure what causes it, but I think the differing fibers have a lot to do with it.

I would bet money that there is nothing wrong with the rope. The lump is from the dyneema core being squished up. It's sorta like the cover has shortened up just a hair, but the core hasn't. So it sorta just...bunches up inside the rope. I would bet that if there was a way to lay the rope...