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Some saws you need to check too so it is correct around drum. 254 is known to eat up breakes! There are others too, so keep a eye on it when you put covers on.

I have a broken handle I cut to use as tool for this. By this there is no need of removing handle on the saw... I tried the way you did it too, but it is much easyer with the handle. No need for other tools, just to put it in, pull back and click it is done!

Let us know how this works out. If you need fast help.. Better mail, this will be a busy week.. :cry:

Remove handle for the breake, two screws one on each side, take the handle and put it in the correct place in the cover and pull spring back. Put back handle, assemble bar/chain/cover and you are good to go! This is easyest to explain and proberbly easyest for you to do, but there are 100 way's...