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The black stuff split down the middle.

Yes, absolutely. they have a built in camber. A lot of times this is bent out of the axle with use or overloading, and spindles can be crooked affecting toe and castor.

Good idea. If you could get your mechanic to look over the axle before you buy I am sure you wont get burned. It is hard to inspect an axle through pictures. A slight bend will be hugely detrimental to tracking and tire wear.

Anything to make it safer is a good thing. Be careful not to spec an axle that is too big, as handling may be compromised. More of a bounce thing. Brake controllers are not too difficult to install, just make sure not to cut any corners. Best practice is a non insulated butt connector...