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If it was machined to thin, but that's a lot to thin! I think the return was the wise move, never heard of anything like that! I fought and fought with a 455 one time trying to get the clutch cover on, finally got mad and went to bed. Next morning I pulled my head out of my butt, released the...

I'd make sure everything was clean, clean and cleaner first! Make sure the oil holes in the bar aren't plugged, the bar rails are clear, check where the bar mounts to the saw, is that all clean? Maybe even clean out the oil tank and run some diesel or kerosene through the oiler system and see if...